CONMOLY / ENGINEERING & CONNECTIVITY
Reference configuration: High-voltage, wide-temperature, low-springback feeder paths for aircraft main power and electrification systems, controlling partial discharge, thermal aging, abrasion and constrained routing.
Power Enablers
CM-POWER-FEEDER
Power Feeder Cables
Reference configurations only; specifications and certifications require confirmation.
Selection reference. Published third-party figures below describe specific reference configurations; they are not Conmoly guaranteed values or certifications. Confirm the final construction and test requirements with engineering.
Altitude, voltage and temperature values apply to their stated combinations and are not interchangeable as continuous ratings for arbitrary conditions.
Scroll the table horizontally to view all configuration conditions.
| Parameter | Reference value | Configuration / condition |
|---|---|---|
| Voltage rating | 1000 Vrms | 260 °C at 25 kft (7.6 km) |
| Voltage rating | 1850 Vrms | 260 °C at sea level |
| AC breakdown voltage | > 15 kV | Test value |
| Insulation resistance | > 1 TΩ | At 23 °C |
| Temperature / bend radius | −65 to +260 °C · 3×OD | Mechanical/environmental range |
| Thermal endurance | 30,000 h @ 260 °C | Endurance condition |
| Cut-through / abrasion | > 800 N · > 1,000,000 cycles | Mechanical tests |
Reference source: www.gore.com
| High-voltage single feeder | For primary power distribution and high-current equipment. |
|---|---|
| Shielded feeder assembly | Controls EMI and return path alongside high-voltage delivery. |
| Platform-specific feeder | Gauge, length, terminals and routing form a complete assembly. |
| High-conductivity conductor | Gauge, stranding and plating are selected for resistance, flex and termination. |
|---|---|
| Primary insulation | Thin-wall high-temperature material establishes voltage, PD and abrasion margin. |
| Field or shield layer | Grading, shielding and return paths are added for high-voltage or EMI needs. |
| Mechanical protection | Tapes, braid or jacket improve cut-through, wear and installation durability. |
| Termination and strain relief | Crimp, solder, connector and thermal-cycle interfaces are controlled together. |
| Voltage and current | Continuous/peak voltage, current, frequency and partial-discharge boundary |
|---|---|
| Gauge and drop | Length, conductor section, resistance and allowable voltage drop |
| Thermal environment | Ambient, bundling, cooling and temperature rise |
| Installation | Diameter, mass, bend radius, vibration and abrasion |
| Material environment | Fluids, humidity, flame, smoke/toxicity or vacuum |
| Termination | Terminal, crimp window, connector and strain relief |
Ampacity, voltage and temperature rise must be defined with gauge, length, altitude, bundling, cooling and termination conditions.
Reference configuration: Low-loss engineered fluoropolymer film for aerospace power electronics and harsh-environment capacitors, maintaining voltage and capacitance stability under heat, field stress and long energized duty.
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Reference configuration: Temperature-resistant, chemically inert and abrasion-resistant engineered fluoropolymer insulation supports stable high-voltage, lightweight and long-term material reliability in current and next-generation aircraft electrical systems.
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Reference configuration: Engineered fluoropolymer insulation protects copper windings and maintains insulation resistance and breakdown performance in high temperature, high pressure, oil and hydrolysis environments.
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