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CONMOLY / ENGINEERING & CONNECTIVITY

Type CSWL Wide-Temperature Space Cables

Reference configuration: ePTFE, PTFE and PFA combine in a chemical- and cut-through-resistant, low-springback wide-temperature space cable covering 12–30 AWG and multicore constructions.

Type CSWL wide-temperature space cable construction
Product form illustration · Final construction depends on configuration

Space Cables

CM-SPACE-CSWL

Space Cables Type CSWL

Reference configurations only; specifications and certifications require confirmation.

  • Reference · 600 Vrms
  • Reference · −200 to +200 °C
  • Reference · 12–30 AWG

Reference specifications

Selection reference. Published third-party figures below describe specific reference configurations; they are not Conmoly guaranteed values or certifications. Confirm the final construction and test requirements with engineering.

Type CSWL has multiple core-count and gauge variants; the table shows family-wide environmental and voltage ranges.

Scroll the table horizontally to view all configuration conditions.

ParameterReference valueConfiguration / condition
Maximum operating voltage600 VrmsType CSWL cable
Temperature range−200 to +200 °COperating range
Gauge range12–30 AWG64 variants
Core count1–4 coresExample standard constructions
JacketExpanded PTFE + PFAMaterial system
SpecificationESCC 3901/024Ordering designation

Reference source: www.gore.com

Available configurations

Single-core space wireFor power and low-frequency equipment interconnects.
2–4 core cableMultiple power or signal paths within one jacket.
64 standard variantsCore count and gauge selected under ESCC 3901/024.

Cable construction

Space-grade conductorMaterial, stranding and plating are selected for resistance, strength, flex and termination.
Low-outgassing insulationDielectric, thermal, vacuum-stability and processing requirements guide material selection.
Controlled functional unitSingle, twisted, shielded, coaxial or multicore signal geometry is formed.
Lightweight shield and coverEMI, atomic oxygen, protection and mass are optimized together.
Termination and traceabilityConnector, branch, strain relief, material lot and process records remain controlled.

Selection checklist

Mission and orbitLEO, GEO, deep space, launch phase and mission duration
Electrical functionVoltage, current, protocol, frequency, impedance and core count
Mass and spaceMass per meter, diameter, bend radius and route
EnvironmentVacuum, thermal cycle, radiation, ATOX, vibration and shock
Harness interfaceConnector, branch, lacing, ground and installation process
Verification levelApplicable ESCC/NASA documents, first article, lot and traceability

Applications

  • Traditional spacecraft harnesses
  • Power and low-frequency signals
  • Extreme-temperature equipment
  • Compact low-springback routing

Interfaces & termination

  • Single, multicore or shielded space cable
  • Space connector and lightweight harness
  • Fixed-length assembly, branch or pigtail

Project validation checklist

  • Electrical baseline before and after thermal cycling
  • Vibration, shock, flex and termination retention
  • Mission-defined outgassing, radiation or atomic-oxygen evidence
  • First article, lot consistency and material/process traceability

Page values do not constitute mission qualification or approval. Applicable standards, lot screening and verification levels are confirmed per project.

Type ASW Anti-Static Space Wire
CM-SPACE-ASW

Type ASW Anti-Static Space Wire

Reference configuration: Conductive or semi-conductive covers continuously drain static charge and provide lightweight, flexible, atomic-oxygen-resistant 600 Vrms power interconnects for moving LEO and GEO systems.

Reference · 600 VrmsReference · −200 to +200 °C
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Type CSC Lightweight Space Cables
CM-SPACE-CSC

Type CSC Lightweight Space Cables

Reference configuration: ESCC 3901/025 lightweight GEO cable delivers 600 Vrms power and analog/low-frequency signals with smaller diameter, lower mass and tighter bending.

Reference · 600 VrmsReference · −200 to +200 °C
View specifications
Type LEW Low-Mass LEO Cables
CM-SPACE-LEW

Type LEW Low-Mass LEO Cables

Reference configuration: ESCC 3901/026 lightweight LEO wire is up to 27% smaller and 47% lighter while delivering 600 Vrms power and analog/low-frequency signals.

Reference · Up to 47% lighterReference · 600 Vrms
View specifications