CONMOLY / ENGINEERING & CONNECTIVITY
Reference configuration: High-strength thin-wall fluoropolymer insulation provides a 300 °C thermal-class direction and hydrolysis resistance for downhole windings, sensors and high-temperature hook-up wiring.
High Flex & Automation Cables
CM-FLEX-WIRE
Insulated Wires
Reference configurations only; specifications and certifications require confirmation.
Selection reference. Published third-party figures below describe specific reference configurations; they are not Conmoly guaranteed values or certifications. Confirm the final construction and test requirements with engineering.
Comparison data use bare copper conductors with thin-wall insulation; tensile strength and dielectric constant are film-material results.
Scroll the table horizontally to view all configuration conditions.
| Parameter | Reference value | Configuration / condition |
|---|---|---|
| Thermal class | 300 °C | High-temperature downhole direction |
| Tensile strength | 39,530 psi / 272.55 MPa | Film material |
| Dielectric constant | 2.1 @ 23 °C | ASTM D150 |
| Room-temperature breakdown | 17 kVAC | 23 °C |
| High-temperature breakdown | 14.5 kVAC | 289 °C |
| Post-hydrolysis breakdown | 15.4 kVAC | 1500 h exposure at 98 °C |
| Scrape abrasion | 17.6 cycles | ASTM D1676 direction |
Reference source: www.gore.com
| Motor and generator winding | Compact windings under high temperature, voltage and chemical exposure. |
|---|---|
| Sensor and thermocouple wire | Small-diameter connection for real-time downhole data. |
| High-temperature hook-up | Preheat cable, tool power and internal control wiring. |
| Copper conductor | Size and surface are selected for winding, flexibility, resistance and high-temperature duty. |
|---|---|
| Thin-wall fluoropolymer insulation | Electrical, abrasion, hydrolysis and chemical protection are delivered at small diameter. |
| Functional wire | Supports windings, sensors, thermocouples, hook-up wiring or high-temperature cable units. |
| Bundle and shield | Twists, shielding or outer protection are added for signal, power and downhole EMI conditions. |
| Termination and strain relief | Solder, crimp, winding lead-out and thermal-cycle interfaces are controlled. |
| Use | Motor winding, sensor, thermocouple or high-temperature hook-up |
|---|---|
| Electrical need | Voltage, current, dielectric constant, breakdown and signal integrity |
| Thermal environment | Continuous temperature, hot spots, cycles and exposure time |
| Media exposure | Water, steam, acid, oil, methane and hydrogen sulfide |
| Mechanical boundary | Wire diameter, bend, winding tension, scrape and tensile load |
| Assembly interface | Coil, terminal, connector, shield and outer cable jacket |
Material test values do not replace finished winding or cable validation; conductor, insulation wall, termination and thermal environment must be assessed together.
Reference configuration: Parallel low-profile constructions for repeated planar motion, combining compact routing with conductor-position control, low internal stress and equipment-specific termination.
View specifications
Reference configuration: Signal, power, coax, fiber, pneumatic or fluid units combined inside one round jacket to simplify routing on multi-axis motion platforms and harsh equipment.
View specifications
Reference configuration: Lightweight flat self-supporting cable direction for replacing conventional cable carriers in clean motion platforms, reducing vibration, particles, occupied volume and maintenance complexity.
View specifications