CONMOLY / ENGINEERING & CONNECTIVITY
Reference configuration: Signal, power, coax, fiber, pneumatic or fluid units combined inside one round jacket to simplify routing on multi-axis motion platforms and harsh equipment.
High Flex & Automation Cables
CM-FLEX-HYBRID
Hybrid Round Cables
Reference configurations only; specifications and certifications require confirmation.
Selection reference. Published third-party figures below describe specific reference configurations; they are not Conmoly guaranteed values or certifications. Confirm the final construction and test requirements with engineering.
Hybrid round cables are configured to order; voltage and temperature apply to the example construction shown and do not represent every combination.
Scroll the table horizontally to view all configuration conditions.
| Parameter | Reference value | Configuration / condition |
|---|---|---|
| Velocity of propagation | > 85% | High-speed signal configuration |
| Potential weight saving | Up to 70% | Compared with traditional jacketed cabling |
| Insulation wall | 0.004 in | MIL-ENE insulation; replaces typical 0.010–0.020 in |
| Operating voltage | 600 Vrms | Example construction |
| Operating temperature | −30 to +120 °C | Example construction |
| Flexibility improvement | 94% more flexible | Comparison case with 50% smaller diameter |
| Integrated functions | Signal · Coax · Fiber · Power · Fluid | Combined to system requirements |
Reference source: www.gore.com
| Data plus power | High-speed data, control and power combined while thermal, electromagnetic and mechanical separation are managed. |
|---|---|
| Coax/fiber plus control | Sensitive communication units integrated with lower-speed control to reduce separate cable count. |
| Electrical plus pneumatic/fluid | Electrical cores and tubing co-designed for end effectors or test equipment. |
| Functional units | Wires, pairs, coax, fiber, power and tubing are specified separately. |
|---|---|
| Unit isolation | Shields, tapes and placement reduce thermal and electromagnetic coupling. |
| Fillers and anti-twist | Maintain roundness and manage relative movement in multi-axis flex. |
| Overall shield | Configured for system EMI/RFI and grounding strategy. |
| Dynamic jacket | Provides flex, abrasion, fluid and temperature protection. |
| Function mix | Parameters for every signal, power, optical, pneumatic or fluid element |
|---|---|
| Motion | Flex, torsion, combined multi-axis motion and target cycles |
| Envelope | Maximum diameter, mass, bend radius and free length |
| EMC | Unit shields, overall shield and grounding |
| Environment | Temperature, abrasion, pressure, fluids and chemicals |
| Branches/interfaces | Connectors, fittings, breakout locations and service method |
Each functional unit and the complete cable must be verified together for motion, heat dissipation and electromagnetic compatibility.
Reference configuration: Parallel low-profile constructions for repeated planar motion, combining compact routing with conductor-position control, low internal stress and equipment-specific termination.
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Reference configuration: Lightweight flat self-supporting cable direction for replacing conventional cable carriers in clean motion platforms, reducing vibration, particles, occupied volume and maintenance complexity.
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Reference configuration: High-strength thin-wall fluoropolymer insulation provides a 300 °C thermal-class direction and hydrolysis resistance for downhole windings, sensors and high-temperature hook-up wiring.
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