CONMOLY / ENGINEERING & CONNECTIVITY
Reference configuration: Lightweight flat self-supporting cable direction for replacing conventional cable carriers in clean motion platforms, reducing vibration, particles, occupied volume and maintenance complexity.
High Flex & Automation Cables
CM-FLEX-TRACKLESS
Trackless Cables
Reference configurations only; specifications and certifications require confirmation.
Selection reference. Published third-party figures below describe specific reference configurations; they are not Conmoly guaranteed values or certifications. Confirm the final construction and test requirements with engineering.
Dynamic life applies at a 50 mm bend radius and up to 4 g; cleanroom and antistatic performance must be verified for the selected version.
Scroll the table horizontally to view all configuration conditions.
| Parameter | Reference value | Configuration / condition |
|---|---|---|
| Maximum acceleration / speed | 4 g · 4 m/s | Trackless dynamic application |
| Maximum self-supporting stroke | 1500 mm | Trackless construction |
| Maximum width | 105 mm | Flat construction |
| Minimum bend radius | 50 mm | Dynamic flexing |
| Dynamic flex life | > 10 million cycles | BR 50 mm, up to 4 g |
| Operating temperature | −40 to +80 °C | Standard version |
| Cleanroom / particulation | ISO Class 1 · < 0.1% | Cleanroom application configuration |
| Surface resistance / charge decay | ≤ 2 × 10⁹ Ω · ≤ 4 ms | Antistatic version |
Reference source: www.gore.com
| Standard clean version | For clean automation and linear-motion equipment. |
|---|---|
| Antistatic version | For ESD-sensitive packaging, inspection and pick-and-place tools. |
| Custom mounting version | Width, length and fixtures defined around travel, clamps and machine mounting points. |
| Functional circuits | Signal, power, optical or pneumatic elements are combined as required. |
|---|---|
| Planar arrangement | Maintains element position and reduces coupling during motion. |
| Self-supporting structure | Material and geometry control sag, vibration and springback. |
| Low-friction surface | Reduces motion resistance and particle generation. |
| Mounting fixtures | End clamps, base plates and guides are co-designed with the cable. |
| Motion path | Horizontal/vertical direction, stroke, speed and acceleration |
|---|---|
| Self-support length | Free span, width, load and allowable sag |
| Positioning | Vibration, springback and repeatability sensitivity |
| Functions | Signal, power, fiber and pneumatic content |
| Environment | Cleanliness, vacuum, ESD, temperature and humidity |
| Mounting | Base plate, clamps, fixed points and service space |
A trackless solution is tightly coupled to machine mechanics and must be validated with the actual travel, orientation, load and mounting method.
Reference configuration: Parallel low-profile constructions for repeated planar motion, combining compact routing with conductor-position control, low internal stress and equipment-specific termination.
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Reference configuration: Signal, power, coax, fiber, pneumatic or fluid units combined inside one round jacket to simplify routing on multi-axis motion platforms and harsh equipment.
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Reference configuration: High-strength thin-wall fluoropolymer insulation provides a 300 °C thermal-class direction and hydrolysis resistance for downhole windings, sensors and high-temperature hook-up wiring.
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