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CONMOLY / ENGINEERING & CONNECTIVITY

Spaceflight Microwave/RF Assemblies

Reference configuration: Low-loss coax, lightweight shielding, low-profile connectors and thermomechanical ruggedization operate as one assembly to maintain signal integrity and phase stability through 40 GHz during launch and orbit.

Spaceflight microwave RF coaxial assembly construction
Product form illustration · Final construction depends on configuration

Space Cables

CM-SPACE-RF

Spaceflight Microwave RF Assemblies

Reference configurations only; specifications and certifications require confirmation.

  • Reference · DC–40 GHz
  • Reference · >90 dB shielding
  • Reference · Sub-picosecond matching direction

Reference specifications

Selection reference. Published third-party figures below describe specific reference configurations; they are not Conmoly guaranteed values or certifications. Confirm the final construction and test requirements with engineering.

Frequency, insertion loss, diameter and connector vary by cable type; phase/time-delay matching is available by project.

Scroll the table horizontally to view all configuration conditions.

ParameterReference valueConfiguration / condition
Maximum frequency40 GHzSpaceflight RF assembly family
Frequency families18 · 22 · 29.5 · 32 · 40 GHzBy cable type
Standard impedance50 ± 1 ΩType 8S example
Velocity / delay85% · 4.0 ns/mFamily typical values
Shielding effectiveness> 90 dBThrough 18 GHz
Diameter families2.2–8.1 mm0.085–0.320 in
Phase / time-delay matchingThrough 40 GHzSub-picosecond tolerances available

Reference source: www.gore.com

Available configurations

Traditional-space assemblyESCC/NASA verification path for high-reliability missions.
NewSpace and launch assemblyBalances schedule, mass and mission environment validation.
High-power/high-density assemblyFrequency, diameter, power and connector are combined.

Cable construction

Space-grade conductorMaterial, stranding and plating are selected for resistance, strength, flex and termination.
Low-outgassing insulationDielectric, thermal, vacuum-stability and processing requirements guide material selection.
Controlled functional unitSingle, twisted, shielded, coaxial or multicore signal geometry is formed.
Lightweight shield and coverEMI, atomic oxygen, protection and mass are optimized together.
Termination and traceabilityConnector, branch, strain relief, material lot and process records remain controlled.

Selection checklist

Mission and orbitLEO, GEO, deep space, launch phase and mission duration
Electrical functionVoltage, current, protocol, frequency, impedance and core count
Mass and spaceMass per meter, diameter, bend radius and route
EnvironmentVacuum, thermal cycle, radiation, ATOX, vibration and shock
Harness interfaceConnector, branch, lacing, ground and installation process
Verification levelApplicable ESCC/NASA documents, first article, lot and traceability

Applications

  • Spaceborne antennas and payloads
  • Box-to-box and panel RF links
  • High-power/low-PIM equipment
  • LEO, GEO and deep-space missions

Interfaces & termination

  • Single, multicore or shielded space cable
  • Space connector and lightweight harness
  • Fixed-length assembly, branch or pigtail

Project validation checklist

  • Electrical baseline before and after thermal cycling
  • Vibration, shock, flex and termination retention
  • Mission-defined outgassing, radiation or atomic-oxygen evidence
  • First article, lot consistency and material/process traceability

Page values do not constitute mission qualification or approval. Applicable standards, lot screening and verification levels are confirmed per project.

Type ASW Anti-Static Space Wire
CM-SPACE-ASW

Type ASW Anti-Static Space Wire

Reference configuration: Conductive or semi-conductive covers continuously drain static charge and provide lightweight, flexible, atomic-oxygen-resistant 600 Vrms power interconnects for moving LEO and GEO systems.

Reference · 600 VrmsReference · −200 to +200 °C
View specifications
Type CSC Lightweight Space Cables
CM-SPACE-CSC

Type CSC Lightweight Space Cables

Reference configuration: ESCC 3901/025 lightweight GEO cable delivers 600 Vrms power and analog/low-frequency signals with smaller diameter, lower mass and tighter bending.

Reference · 600 VrmsReference · −200 to +200 °C
View specifications
Type CSWL Wide-Temperature Space Cables
CM-SPACE-CSWL

Type CSWL Wide-Temperature Space Cables

Reference configuration: ePTFE, PTFE and PFA combine in a chemical- and cut-through-resistant, low-springback wide-temperature space cable covering 12–30 AWG and multicore constructions.

Reference · 600 VrmsReference · −200 to +200 °C
View specifications