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Ruggedized RF Test Assemblies

Reference configuration: Cable, connector and strain-relief systems reinforced for frequent flexing, mating, twisting and accidental mechanical loads in laboratories, production lines and field testing.

Ruggedized microwave RF test cable assembly
Product form illustration · Final construction depends on configuration

Microwave RF Cables & Assemblies

CM-RF-RUGGED-TEST

Ruggedized Test

Reference configurations only; specifications and certifications require confirmation.

  • Reference · Crush and kink resistance direction
  • Reference · Repeatable measurement
  • Reference · High-frequency test durability

Reference specifications

Selection reference. Published third-party figures below describe specific reference configurations; they are not Conmoly guaranteed values or certifications. Confirm the final construction and test requirements with engineering.

The 110 GHz limit applies to Type CX; continuous flex life applies only to the specified constructions.

Scroll the table horizontally to view all configuration conditions.

ParameterReference valueConfiguration / condition
Guaranteed frequency limit110 GHzType CX test assembly
Continuous flex life> 100,000 cyclesApplicable constructions
Frequency families18 · 26.5 · 32 · 40 · 50 · 70 · 110 GHzType CX supports 110 GHz
Standard lengths0.30–1.52 mFamilies through 70 GHz
Type CX lengths10 · 13 · 16 · 20 · 24 · 30 cm110 GHz family
Phase / time-delay matchingThrough 70 GHzSub-picosecond tolerances available

Reference source: www.gore.com

Available configurations

Laboratory test assemblyFor bench instruments and R&D measurement, emphasizing handling flexibility and repeatability.
Automated production assemblyFor frequent movement and mating, emphasizing service life, connector protection and downtime.
Field/environmental assemblyReinforced toward dust, moisture, abrasion and wide-temperature strain relief.

Cable construction

Stable coax coreControls impedance, loss and phase change after bending.
Crush reinforcementDistributes stepping, pinching and localized bend loads.
Anti-kink structureReduces damage caused by twist, knots and over-bending.
Abrasion jacketSupports benches, equipment edges and field use.
Rugged connectorImproves tensile, repeated-mating and strain-relief performance.

Selection checklist

Test frequencyTarget band and measurement dynamic range
StabilityAllowable amplitude/phase variation with bend and temperature
DutyFlex frequency, mate cycles and handling pattern
Length/routingAssembly length, drag path and minimum bend radius
EnvironmentTemperature, dust, humidity, chemicals and vacuum
ConnectorInterface, adapters, torque and protection

Applications

  • Millimeter-wave and 5G testing
  • Anechoic, antenna and EMC testing
  • RF production test and ATE
  • Environmental chambers, thermal vacuum and field test

Interfaces & termination

  • Precision coaxial connector directions
  • Standard or low-profile strain relief
  • Adapters and matched test accessories

Project validation checklist

  • Initial S-parameter and repeatability baseline
  • Repeated flex, twist, crush and kink-direction tests
  • Amplitude/phase stability with temperature
  • Connector mating, tensile and torque retention

Ruggedization does not permit unlimited bending or crushing; service life must be validated against frequency, radius, load and handling practice.

General-Purpose Microwave RF Assemblies
CM-RF-GENERAL

General-Purpose Microwave RF Assemblies

Reference configuration: Flexible low-loss RF interconnect direction for internal equipment, module-to-module, bench and environmental-test links, balancing compact routing, shielding and long-term amplitude/phase stability.

Reference · Flexible low-loss directionReference · Amplitude/phase stability
View specifications
VNA RF Test Assemblies
CM-RF-VNA

VNA RF Test Assemblies

Reference configuration: Precision vector-network-analyzer paths using low-springback flexible construction, precision connectors and controlled assembly to improve reconnect repeatability and measurement stability between calibrations.

Reference · Precision repeatabilityReference · Low-springback flexibility
View specifications
Ruggedized Airframe Microwave Assemblies
CM-RF-AIRFRAME

Ruggedized Airframe Microwave Assemblies

Reference configuration: Lightweight flexible 50-ohm RF assemblies for civil and military aircraft, maintaining link performance through 40 GHz across routing, maintenance, vibration and flight conditions.

Reference · Up to 40 GHzReference · >90 dB shielding
View specifications