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CONMOLY / ENGINEERING & CONNECTIVITY

Fiber Optic Cables

Reference configuration: Lightweight fiber-optic cable for aerospace and defense high-bandwidth interconnects, spanning singlemode and OM1–OM5 multimode directions through 100 Gb/s with PFA, FEP or PEEK jackets and buffered strength systems controlling optical loss, microbend and wide-temperature protection.

Conmoly Telecom aramid-strengthened aerospace fiber-optic cable construction
Product form illustration · Final construction depends on configuration

Data Cables

CM-DATA-FIBER

Fiber Optic Cables

Reference configurations only; specifications and certifications require confirmation.

  • Reference · Up to 100 Gb/s
  • Reference · SM / OM1–OM5
  • Reference · −65 to +135 °C

Reference specifications

Selection reference. Published third-party figures below describe specific reference configurations; they are not Conmoly guaranteed values or certifications. Confirm the final construction and test requirements with engineering.

Optical loss, temperature and jacket material vary by diameter, fiber class and part number; the final specification must identify the exact part number.

Scroll the table horizontally to view all configuration conditions.

ParameterReference valueConfiguration / condition
Maximum data rate100 Gb/s1.8 / 1.2 / 0.9 mm simplex constructions
Maximum optical loss≤ 5.0 dB/km @ 850 nm1.8 mm multimode configuration limit
Maximum optical loss≤ 3.0 dB/km @ 1300 nm1.8 mm multimode configuration
Maximum optical loss≤ 1.5 dB/km @ 1300 nm1.2 mm configuration
Optical loss3.0 / 1.0 dB/km0.9 mm; 850 / 1310 nm
Operating temperature−65 to +135 °C1.8 mm and 0.9 mm versions
Jacket / fiber classesPFA · FEP · PEEK / SM · OM1–OM5Configuration dependent

Reference source: www.gore.com

Available configurations

1.8 mm rugged simplexA protected multimode high-bandwidth channel with fuller buffer, strength and jacket layers.
1.2 mm lightweight simplexBalances mechanical protection with small-diameter routing for box-to-box and internal links.
0.9 mm compact optical unitFor dense connectors, breakout assemblies and space-constrained internal equipment.

Configuration comparison

Solution codes support early fiber-class, diameter and environment matching. Final part number, numerical aperture, wavelength, jacket, connectors and complete optical budget are confirmed to the system configuration.

CM-FO-18-MM

Multimode · up to 100 Gb/s

1.8 mm simplex with buffer, aramid strength and rugged jacket

≤ 5.0 dB/km @ 850 nm · ≤ 3.0 dB/km @ 1300 nm

Avionics backbones, HD video and high-reliability box links

Enquire about this configuration
CM-FO-12-LW

Project-configured SM / OM1–OM5

1.2 mm lightweight simplex construction

≤ 1.5 dB/km @ 1300 nm

Lightweight box links and dense airborne harnesses

Enquire about this configuration
CM-FO-09-COMPACT

Compact singlemode or multimode path

0.9 mm optical unit with PFA/FEP/PEEK direction

3.0 / 1.0 dB/km @ 850 / 1310 nm

Connector breakouts, internal equipment and confined links

Enquire about this configuration

Cable construction

Optical fiberSinglemode or multimode glass selected for the optical system.
Primary coating/bufferProtects the glass and manages microbend sensitivity.
Strength memberCarries tensile load and separates installation stress from the fiber.
Protective jacketConfigured for abrasion, flex, cleanliness, flame or vacuum direction.
Optical terminationFerrule, polish, alignment and strain relief are controlled as a process.

Selection checklist

Optical systemWavelength, source, receiver and allowable optical budget
Fiber typeSinglemode, multimode, simplex, duplex or multifiber
Length and routingInstalled length, bend radius and pull path
Mechanical loadTension, crush, flex, vibration and connector retention
EnvironmentTemperature, cleanliness, vacuum, fluids or flame
TerminationConnector family, polish, breakout and inspection method

Applications

  • High-speed equipment networks
  • EMI-sensitive avionics links
  • Cameras, sensors and instrumentation
  • Long-reach or isolated system links

Interfaces & termination

  • Simplex and duplex optical connectors
  • Multifiber and ruggedized interfaces
  • Custom breakouts and hybrid assemblies

Project validation checklist

  • Insertion loss and return loss where applicable
  • End-face inspection and polarity
  • Tensile, crush, bend and vibration
  • Environmental cycling with before/after optical comparison

Optical performance depends on fiber class, wavelength, diameter, connector finish, length, bend state and contamination control; the complete link must be verified.

Ethernet Cables
CM-DATA-ETH

Ethernet Cables

Reference configuration: Controlled-impedance interconnects for avionics, mission equipment, high-speed vision and precision industrial networks, spanning Cat 5e, Cat 6A and Cat 8 directions with insertion loss, return loss, crosstalk and skew managed as a complete channel.

Reference · Up to 40 Gb/sReference · 100 Ω differential
View specifications
Shielded Twisted Pair Cables
CM-DATA-STP

Shielded Twisted Pair Cables

Reference configuration: 100-ohm single-pair shielded cable for aerospace, vehicle and precision-equipment differential links through 1 GHz, using controlled twist, foil, braid and drain paths to manage impedance, common-mode noise and wide-temperature reliability.

Reference · Up to 1 GHzReference · 100 ± 10 Ω
View specifications
Coaxial Cables
CM-DATA-COAX

Coaxial Cables

Reference configuration: Precision concentric transmission paths for video, timing, instrumentation and sensitive single-ended signals, spanning 50- and 75-ohm directions with frequency, loss, shielding and connector transitions defined as a complete assembly.

Reference · Up to 12 GHzReference · 50 / 75 Ω
View specifications