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High-Speed Flat Data Cables

Reference configuration: High-speed flat data cable for semiconductor and precision-motion equipment, supporting directions through 1 GHz and Ethernet, FireWire, USB and CoaXPress with more than 10 million flex cycles at a 50 mm dynamic bend radius and an ISO Class 1 cleanroom direction.

Conmoly Telecom high-speed flat data cable in dynamic semiconductor-equipment motion
Product form illustration · Final construction depends on configuration

Data Cables

CM-DATA-FLAT

Flat Cables

Reference configurations only; specifications and certifications require confirmation.

  • Reference · Up to 1 GHz
  • Reference · > 10 million flex cycles
  • Reference · ISO Class 1

Reference specifications

Selection reference. Published third-party figures below describe specific reference configurations; they are not Conmoly guaranteed values or certifications. Confirm the final construction and test requirements with engineering.

Flex life and cleanliness are affected by stroke, bend radius and acceleration and should be validated against the application.

Scroll the table horizontally to view all configuration conditions.

ParameterReference valueConfiguration / condition
Maximum frequency1 GHzHigh-speed flat data cable
Dynamic flex life> 10 million cyclesStandard test condition
Minimum dynamic bend radius50 mmDynamic bend condition
Cleanroom ratingISO Class 1Cleanroom application configuration
Supported protocolsEthernet · FireWire · USB · CoaXPressCable-construction dependent

Reference source: www.gore.com

Available configurations

High-speed differential flat cablePositions Ethernet or USB differential units to manage impedance, crosstalk and dynamic skew.
Machine-vision flat cableIntegrates CoaXPress or other camera-signal units while preserving geometry through repeated travel.
Data-and-power hybrid flat cableCombines FireWire, control or low-voltage power units to reduce cable count on moving stages.

Configuration comparison

Solution codes support early protocol, motion and cleanliness matching. Final part number, flat dimensions, channel layout, termination and life conditions are confirmed against equipment stroke and test specification.

CM-FLAT-DATA-1G

Ethernet / USB · up to 1 GHz

Parallel differential units, zoned shielding and low-particle surface

> 10 million cycles · 50 mm dynamic bend radius

High-speed stages, metrology and data acquisition

Enquire about this configuration
CM-FLAT-VISION

CoaXPress / camera-data direction

Video-signal units with flat reinforcement and slip layers

ISO Class 1 cleanroom direction

Machine vision, wafer inspection and high-speed imaging

Enquire about this configuration
CM-FLAT-HYBRID

FireWire / data plus low-voltage power

Zoned data, control and power units

Validate crosstalk, voltage drop and flex life together

Wafer handling, motion control and multifunction stages

Enquire about this configuration

Cable construction

Signal conductorsParallel positions are defined from channel count, current and signal integrity.
Low-loss insulationControls impedance while supporting a thin flexible profile.
Shield architecturePair, zone or overall shields manage crosstalk and external noise.
Flat reinforcementControls neutral axis, conductor migration and planar flex.
Clean outer surfaceSupports equipment routing and selected cleanliness requirements.

Selection checklist

Signal setChannel count, protocol, impedance and data rate
GeometryPitch, width, thickness and bend direction
MotionStroke, radius, speed, acceleration and cycle target
Clean environmentCleanroom class direction, particles, ESD and vacuum
TerminationConnector pitch, contact map and strain relief
InstallationGuide surfaces, free length, clamps and service access

Applications

  • Semiconductor process equipment
  • High-speed stages and inspection
  • Machine vision and camera modules
  • Cleanroom automation and measurement

Interfaces & termination

  • Fine-pitch board and equipment connectors
  • Custom flat-cable terminations
  • Breakout and transition assemblies

Project validation checklist

  • Impedance, insertion loss, crosstalk and channel skew
  • Dynamic planar-flex cycling
  • Particle/ESD/vacuum tests when project-defined
  • Connector, clamp and termination retention

Cleanroom class, flex life and protocol performance depend on materials, stroke, bend radius, speed and acceleration and require validation on the installed motion profile.

Ethernet Cables
CM-DATA-ETH

Ethernet Cables

Reference configuration: Controlled-impedance interconnects for avionics, mission equipment, high-speed vision and precision industrial networks, spanning Cat 5e, Cat 6A and Cat 8 directions with insertion loss, return loss, crosstalk and skew managed as a complete channel.

Reference · Up to 40 Gb/sReference · 100 Ω differential
View specifications
Shielded Twisted Pair Cables
CM-DATA-STP

Shielded Twisted Pair Cables

Reference configuration: 100-ohm single-pair shielded cable for aerospace, vehicle and precision-equipment differential links through 1 GHz, using controlled twist, foil, braid and drain paths to manage impedance, common-mode noise and wide-temperature reliability.

Reference · Up to 1 GHzReference · 100 ± 10 Ω
View specifications
Coaxial Cables
CM-DATA-COAX

Coaxial Cables

Reference configuration: Precision concentric transmission paths for video, timing, instrumentation and sensitive single-ended signals, spanning 50- and 75-ohm directions with frequency, loss, shielding and connector transitions defined as a complete assembly.

Reference · Up to 12 GHzReference · 50 / 75 Ω
View specifications