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CONMOLY / ENGINEERING & CONNECTIVITY

FireWire® Aerospace Data Cables

Reference configuration: 110-ohm data-and-power cable for IEEE 1394b / AS5643-class airborne and vehicle networks through 400 Mb/s, with 22, 24 and 26 AWG directions that balance voltage drop, mass and routing space.

Conmoly Telecom FireWire IEEE 1394b data-pair and power-conductor cable construction
Product form illustration · Final construction depends on configuration

Data Cables

CM-DATA-1394

FireWire® Cables

Reference configurations only; specifications and certifications require confirmation.

  • Reference · Up to 400 Mb/s
  • Reference · 110 +6/−4 Ω
  • Reference · 22–26 AWG

Reference specifications

Selection reference. Published third-party figures below describe specific reference configurations; they are not Conmoly guaranteed values or certifications. Confirm the final construction and test requirements with engineering.

The 22, 24 and 26 AWG sizes are separate part numbers; transmission values cover the family.

Scroll the table horizontally to view all configuration conditions.

ParameterReference valueConfiguration / condition
Maximum data rate400 Mb/sIEEE 1394b / AS5643 direction
Standard impedance110 +6/−4 ΩNominal value
Typical operating voltage< 15 VSystem operating condition
Velocity / delay80% · 4.10 ns/mNominal values
Capacitance / intra-pair skew36.1 pF/m · 3.5 ps/mTypical values
Dielectric withstand1500 / 1000 VrmsConductor-conductor / conductor-shield
Temperature range−55 to +200 °CFull family

Reference source: www.gore.com

Available configurations

22 AWG extended-distance typeLarger conductor section for power-drop and longer-link requirements.
24 AWG balanced typeBalances mass, diameter, termination and aerospace routing.
26 AWG lightweight typeFor dense, short or mass-sensitive equipment links.

Configuration comparison

The 22, 24 and 26 AWG directions represent separate constructions. Final part number is determined with bus length, nodes, supply current, voltage drop, connectors and shield grounding.

CM-1394-22

IEEE 1394b / AS5643 · up to 400 Mb/s

22 AWG data pairs, larger power conductors and shield

110 +6/−4 Ω · < 15 V

Longer links and voltage-drop-sensitive equipment

Enquire about this configuration
CM-1394-24

IEEE 1394b / AS5643 · up to 400 Mb/s

Balanced 24 AWG data-and-power construction

80% velocity · 3.5 ps/m intra-pair skew

General avionics and vehicle equipment links

Enquire about this configuration
CM-1394-26

IEEE 1394b / AS5643 · up to 400 Mb/s

Lightweight, compact 26 AWG construction

−55 to +200 °C

Dense, short and mass-sensitive harnesses

Enquire about this configuration

Cable construction

Silver-plated copper-alloy conductorsGauge, voltage drop, strength and termination contacts define the conductor construction.
Low-loss insulationExpanded PTFE/PTFE controls impedance, delay and high-frequency attenuation.
Controlled signal unitsDifferential pairs, quads or multichannel video/data units are formed around the protocol.
Individual and overall shieldsPair coupling, external EMI and connector return continuity are managed together.
Environmental jacketWide temperature, abrasion, flame, marking and harness termination are balanced.

Selection checklist

Protocol and speedInterface revision, target rate, encoding and maximum channel length
Electrical boundaryImpedance, insertion/return loss, skew and dielectric withstand
Channel constructionPair count, auxiliary wires, power and shield zoning
Installation envelopeGauge, diameter, mass, bend radius and harness section
EnvironmentTemperature, vibration, abrasion, fluids, smoke/toxicity and flame
TerminationConnector, contact, backshell, grounding and strain relief

Applications

  • Airborne mission networks
  • Sensors and video
  • Defense vehicle electronics
  • IEEE 1394b equipment links

Interfaces & termination

  • Aerospace circular or rectangular connectors
  • High-density contacts and backshells
  • Pigtail, fixed-length harness or complete assembly

Project validation checklist

  • Impedance, insertion/return loss, crosstalk and skew
  • Continuity, wire map, dielectric withstand and insulation resistance
  • Temperature, vibration, abrasion, flex and termination retention
  • Full-channel test at target protocol, length and connector configuration

Data rate and channel capability depend on the final cable, length, connectors and termination process and must be confirmed as a complete channel.

Ethernet Cables
CM-DATA-ETH

Ethernet Cables

Reference configuration: Controlled-impedance interconnects for avionics, mission equipment, high-speed vision and precision industrial networks, spanning Cat 5e, Cat 6A and Cat 8 directions with insertion loss, return loss, crosstalk and skew managed as a complete channel.

Reference · Up to 40 Gb/sReference · 100 Ω differential
View specifications
Shielded Twisted Pair Cables
CM-DATA-STP

Shielded Twisted Pair Cables

Reference configuration: 100-ohm single-pair shielded cable for aerospace, vehicle and precision-equipment differential links through 1 GHz, using controlled twist, foil, braid and drain paths to manage impedance, common-mode noise and wide-temperature reliability.

Reference · Up to 1 GHzReference · 100 ± 10 Ω
View specifications
Coaxial Cables
CM-DATA-COAX

Coaxial Cables

Reference configuration: Precision concentric transmission paths for video, timing, instrumentation and sensitive single-ended signals, spanning 50- and 75-ohm directions with frequency, loss, shielding and connector transitions defined as a complete assembly.

Reference · Up to 12 GHzReference · 50 / 75 Ω
View specifications