CONMOLY / ENGINEERING & CONNECTIVITY
Reference configuration: Engineered fluoropolymer insulation protects copper windings and maintains insulation resistance and breakdown performance in high temperature, high pressure, oil and hydrolysis environments.
Power Enablers
CM-POWER-MAGNET
Magnet Wire
Reference configurations only; specifications and certifications require confirmation.
Selection reference. Published third-party figures below describe specific reference configurations; they are not Conmoly guaranteed values or certifications. Confirm the final construction and test requirements with engineering.
Breakdown-voltage testing is based on the AWG 2801 construction; other conductor sizes and winding processes require validation.
Scroll the table horizontally to view all configuration conditions.
| Parameter | Reference value | Configuration / condition |
|---|---|---|
| Operating voltage range | 300–600 V AC | Magnet-wire product range |
| Spark-test voltage | 1500 V AC | Test value |
| Dielectric breakdown | 4.4 kV | ANSI/NEMA MW 1000; AWG 2801 |
| Operating temperature | −55 to +260 °C | Operating range |
| Insulation material | Engineered fluoropolymer | Chemical and hydrolysis resistance |
| Conductor | Bare copper | Standard construction |
Reference source: www.gore.com
| High-temperature motor winding | For motors with constrained cooling and elevated voltage stress. |
|---|---|
| Downhole motor | For combined oil, water, pressure and temperature exposure. |
| Transformer and inductor | Conductor and insulation defined around winding radius, fill and hipot. |
| High-conductivity conductor | Gauge, stranding and plating are selected for resistance, flex and termination. |
|---|---|
| Primary insulation | Thin-wall high-temperature material establishes voltage, PD and abrasion margin. |
| Field or shield layer | Grading, shielding and return paths are added for high-voltage or EMI needs. |
| Mechanical protection | Tapes, braid or jacket improve cut-through, wear and installation durability. |
| Termination and strain relief | Crimp, solder, connector and thermal-cycle interfaces are controlled together. |
| Voltage and current | Continuous/peak voltage, current, frequency and partial-discharge boundary |
|---|---|
| Gauge and drop | Length, conductor section, resistance and allowable voltage drop |
| Thermal environment | Ambient, bundling, cooling and temperature rise |
| Installation | Diameter, mass, bend radius, vibration and abrasion |
| Material environment | Fluids, humidity, flame, smoke/toxicity or vacuum |
| Termination | Terminal, crimp window, connector and strain relief |
Ampacity, voltage and temperature rise must be defined with gauge, length, altitude, bundling, cooling and termination conditions.
Reference configuration: Low-loss engineered fluoropolymer film for aerospace power electronics and harsh-environment capacitors, maintaining voltage and capacitance stability under heat, field stress and long energized duty.
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Reference configuration: Temperature-resistant, chemically inert and abrasion-resistant engineered fluoropolymer insulation supports stable high-voltage, lightweight and long-term material reliability in current and next-generation aircraft electrical systems.
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Reference configuration: High-voltage, wide-temperature, low-springback feeder paths for aircraft main power and electrification systems, controlling partial discharge, thermal aging, abrasion and constrained routing.
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