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CONMOLY / ENGINEERING & CONNECTIVITY

Ultraclean Static Round Cables

Reference configuration: ISO Class 1 static round cable for lithography and precision semiconductor tools, combining signal and power cores while controlling particles and vacuum outgassing.

Semiconductor-tool ultraclean static round cable construction
Product form illustration · Final construction depends on configuration

Data Cables

CM-DATA-CLEAN

Ultra-Clean Round Cables

Reference configurations only; specifications and certifications require confirmation.

  • Reference · ISO Class 1
  • Reference · −20 to +260 °C
  • Reference · Signal + power

Reference specifications

Selection reference. Published third-party figures below describe specific reference configurations; they are not Conmoly guaranteed values or certifications. Confirm the final construction and test requirements with engineering.

Temperature and bend requirements depend on the equipment application; outgassing values are shown by test species.

Scroll the table horizontally to view all configuration conditions.

ParameterReference valueConfiguration / condition
Cleanroom classISO Class 1ISO 14664-1
Temperature range−20 to +260 °CApplication dependent
Minimum bend radius> 10× ODStatic round cable
Core typesSignal + powerCustom combination
H₂O outgassing6.00E−10 mbar·l/s·cm²AMU 18
Volatile CxHy outgassing2.00E−12 mbar·l/s·cm²AMU 45–100
Nonvolatile CxHy outgassing5.00E−13 mbar·l/s·cm²AMU 101–200

Reference source: www.gore.com

Available configurations

Static signal cableControl and sensor connection inside clean equipment.
Static power cableDefined around current, temperature rise and material restrictions.
Terminated assemblyCombines equipment connector, route and clean assembly process.

Cable construction

Silver-plated copper-alloy conductorsGauge, voltage drop, strength and termination contacts define the conductor construction.
Low-loss insulationExpanded PTFE/PTFE controls impedance, delay and high-frequency attenuation.
Controlled signal unitsDifferential pairs, quads or multichannel video/data units are formed around the protocol.
Individual and overall shieldsPair coupling, external EMI and connector return continuity are managed together.
Environmental jacketWide temperature, abrasion, flame, marking and harness termination are balanced.

Selection checklist

Protocol and speedInterface revision, target rate, encoding and maximum channel length
Electrical boundaryImpedance, insertion/return loss, skew and dielectric withstand
Channel constructionPair count, auxiliary wires, power and shield zoning
Installation envelopeGauge, diameter, mass, bend radius and harness section
EnvironmentTemperature, vibration, abrasion, fluids, smoke/toxicity and flame
TerminationConnector, contact, backshell, grounding and strain relief

Applications

  • Lithography tools
  • Wafer metrology and inspection
  • Vacuum and ultraclean equipment
  • Precision semiconductor motion systems

Interfaces & termination

  • Aerospace circular or rectangular connectors
  • High-density contacts and backshells
  • Pigtail, fixed-length harness or complete assembly

Project validation checklist

  • Impedance, insertion/return loss, crosstalk and skew
  • Continuity, wire map, dielectric withstand and insulation resistance
  • Temperature, vibration, abrasion, flex and termination retention
  • Full-channel test at target protocol, length and connector configuration

Data rate and channel capability depend on the final cable, length, connectors and termination process and must be confirmed as a complete channel.

Ethernet Cables
CM-DATA-ETH

Ethernet Cables

Reference configuration: Controlled-impedance interconnects for avionics, mission equipment, high-speed vision and precision industrial networks, spanning Cat 5e, Cat 6A and Cat 8 directions with insertion loss, return loss, crosstalk and skew managed as a complete channel.

Reference · Up to 40 Gb/sReference · 100 Ω differential
View specifications
Shielded Twisted Pair Cables
CM-DATA-STP

Shielded Twisted Pair Cables

Reference configuration: 100-ohm single-pair shielded cable for aerospace, vehicle and precision-equipment differential links through 1 GHz, using controlled twist, foil, braid and drain paths to manage impedance, common-mode noise and wide-temperature reliability.

Reference · Up to 1 GHzReference · 100 ± 10 Ω
View specifications
Coaxial Cables
CM-DATA-COAX

Coaxial Cables

Reference configuration: Precision concentric transmission paths for video, timing, instrumentation and sensitive single-ended signals, spanning 50- and 75-ohm directions with frequency, loss, shielding and connector transitions defined as a complete assembly.

Reference · Up to 12 GHzReference · 50 / 75 Ω
View specifications